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PlantBench / Peeler ROI calculator

Peeler ROI calculator

A worksheet for potato, carrot, beet, onion, and other vegetable peelers. The defaults lean toward a mid-size steam peeler. They are not a vendor quote.

What usually pays for a peeler

On a line that already has volume, peel loss and crew time are the two numbers that matter, and peel loss is often the larger one. Three points of recovered yield on 4.8 million pounds at $0.55 a pound is about $79,000 a year. A peel crew is real money too, but on a cheap raw product the yield term wins.

If your product value is a few cents and the crew is small, a peeler is a labor story and you should cut the yield points before you like the payback.

How to enter peel loss

Current loss is the share of input weight that leaves as peel, trim, or defect at this step. Yield improvement is how many of those points you expect to keep as saleable product. If you lose 14% today and a better peeler gets you to 11%, enter 14 and 3. Do not enter the finished yield.

The sheet caps the gain at today’s loss. You cannot recover product you were not losing.

Steam, abrasive, or knife

Steam usually wins on yield and loses on gas. Abrasive drums are cheaper to run and harder on irregular roots. Knife tables are the labor case. The default energy figures assume a steamer that uses more gas and a bit more electricity than the batch setup it replaces.

Pricing an abrasive drum? Cut projected therms toward zero and be honest about yield. Pricing a knife line you already run? The current energy may already be close to the new number.

Capital and the season

Put installed cost in the capital field if you have it, including a steam-header upgrade if this purchase is what triggers the upgrade. A budget quote alone makes the payback a ceiling, not a promise.

A fall root crop that runs 16 weeks should not sit on a 48-week year. Drop weeks per year to the weeks the peeler is staffed. Leaving the default in place overstates both savings and fuel.

Run the numbers

Your plant

These stay put when you switch equipment. Seasonal lines often run 30–40 weeks; year-round plants run closer to 50. Edit to match your calendar.

Choose a state to fill industrial averages for power, gas, and a production wage. Every figure stays editable.

lb

Annual throughput 4,800,000 lb. Operating days 240.

$/hr
%

Loaded wage $25.74 per hour.

$/lb

Price of the recovered pounds, not a premium and a yield gain for the same upgrade.

$/kWh

Typical industrial rate. Replace it with your local rate.

$/therm

Rough assumptions

Peeler

Mid-size vegetable peeler. Steam-leaning energy, a few points of peel loss recovered.

Whole crew on this step. Four people for 8 hours is 32.

%
%

Percent of input weight lost at this step today.

pts

Points of input weight you expect to sell instead of lose.

kWh

kWh per 1,000 lb of throughput.

kWh

86,400 kWh/year, about $7,344 .

therms

Therms per 1,000 lb. Use 0 if this step has no gas.

therms

21,600 therms/year, about $20,520 .

$

Optional. Leave blank to hide payback. Fold installation into this number if you want it counted.

Annual result

$220,043

Total annual savings, before capital.

Payback
10 months
Simple ROI
119%
5-year net
$915,213
Largest term
Labor
Annual savings breakdown
Labor saved6,144 hours$158,147
Yield gain144,000 lb$79,200
Energy deltaExtra operating cost-$17,304
  • Energy is a net new cost on these assumptions, so it reduces annual savings.

Sensitivity

Payback and five-year net at half, full, and one-and-a-half times the labor reduction and yield improvement
MeasureConservativeBaseAggressive
Payback1.8 years10 months7 months
5-year net$321,846$915,213$1,508,579

Sensitivity only — edit the main inputs for a full recalculation.

These figures are rough estimates for discussion, not a quote, bid, or engineering study. Defaults are industry-style assumptions and will not match your plant until you edit them. The model ignores maintenance, installation, freight, water, wastewater, depreciation, taxes, incentives, and the time value of money. Yield math treats improvement as extra saleable pounds of input weight, which is the wrong model for some drying and grading decisions. Confirm every assumption before a capex meeting.

Annual savings

$220,043

Details

Questions

Does this include water and wastewater?

No. Brush and abrasive peelers can move the water bill. Treat a fast payback as incomplete until someone prices water, or fold a rough annual water cost into the capital field if you want it inside the years.

Should product value be the raw price or the finished price?

Use the price of the pounds you would have sold. If today’s peel was going to juice or cattle feed, the right figure is the difference, and you have to do that subtraction yourself. The field is a single dollars-per-pound number.

Why did payback disappear?

Capital is blank, or annual savings are zero or negative. A steam load with no yield gain will do that. The energy line is telling you the fuel.

Are the defaults from a specific OEM?

No. They are a plausible mid-size case so you are not starting from zero. Overwrite every cell that you can defend with plant data.

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